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RT4000—Servo Motor Test System for Robot

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RT4000—Servo Motor Test System for Robot
Industrial machine technology is one of the key technologies of intelligent manufacturing, in order to ensure the high performance of industrial robots. At present, the domestic product development and factory inspection of servo motors must ensure product performance and product quality. Therefore, it is particularly important to conduct strict testing and analysis on the performance of the motor. This system is based on the performance test part of the national standard GB/T 30549-2014 "Permanent Magnet AC Servo Motor General Technical Conditions" and refers to other national standard requirements and various servo motor test standards, and the servo motor test purpose, test steps and test methods are typed Verification Test.
Bench picture
●GB/T 16439-2009 "AC Servo System General Technical Conditions" performance test part
●JB/T 10274-2001 CNC machine tool AC servo motor general technical conditions
●JB/T 10184-2000 general technical conditions of AC servo drive
●GB/T 30549-2014 General technical conditions for permanent magnet AC servo motors
●JB/T 10184-2014 AC servo drive general technical conditions
●JB/T 11991-2014 AC Servo Motor for Industrial Machinery Digital Control System
●GBT 30549-2014 permanent magnet AC servo motor general technical conditions
●GBT 16439-2009 General technical conditions for AC servo system
●GB/T 14817-2008 General technical conditions for permanent magnet DC servo motors
●GB/T 22669-2008 Three-phase permanent magnet synchronous motor test method
●GB/T 16439-2009 General technical conditions for AC servo system
●GB/T 30253-2013 permanent magnet synchronous motor energy efficiency limit value and energy efficiency grade
●GB/T 50054-95 "Code for Low Voltage Power Distribution Design"
●GB/T 50055-93 "General Electric Equipment Power Distribution Design Code"
●Mechanical manufacturing system according to GB9061-85
●Electrical system according to GB5226-85
RT4000—Servo Motor Test System for Robot—Topological Structure
Topological structure diagram
RT4000—Servo motor testing system for robots adopts modular and integrated design. The operating part is ergonomically designed and can complete manual/automatic mode control. It consists of three parts: mechanical system, electrical system and upper computer software system.
●Mechanical system: mechanical platform, loading system, quick clamping system, shaft connection part and other equipment.
●Electrical system: drive control, loading control, sensors (torque speed, current, voltage, vibration, temperature) real-time data acquisition equipment, data acquisition, current sensor acquisition, electrical parameter measurement equipment, alarm system and other equipment.
●Software system: The upper computer test software is divided into data acquisition communication module, data acquisition setting module, data real-time exchange control module, and data processing module. The upper computer completes the functions of test control, data analysis and display, data recording and export according to the test items.
RT4000—Servo Motor Test System for Robot—System Function
Test range and accuracy:
● Power range: 100W~50KW power level, support the customization of other power levels;
● Test voltage level: 0~400V;
● Speed ​​range: 0~12000rpm;
● Voltage/current measurement accuracy: ±0.01% of reading + ±0.03% of range
● Electric basic power measurement accuracy: ±0.03%
● Speed ​​measurement accuracy: ±1r/min;
● Torque measurement accuracy: ±0.05%F.S.
Pilot projects:
Insulation resistance test, no-load test, locked rotor test, temperature rise test, load test (efficiency, power factor, and slip rate determination), maximum torque test, short-term overload torque test, overspeed test, etc.
RT4000—Servo Motor Test System for Robot—Main Features
01 Functional modularity
All the benches are built using functional modularity, and are combined into one test system in the form of a combination of modules. Customers can add or remove test modules according to different test objects.
02 Advanced measurement methods
Adopting advanced real-time measurement and control system, including input electrical parameter test, speed and torque test, etc., the torque and speed sampling rate is up to 1000Hz, which meets the high precision and fast response requirements of the test system, and provides transient data and characteristic value data, which is convenient for the software to test later Comprehensive analysis of process data.
03 Complete test items
According to the test requirements specified in the national standard, test items can be added or removed according to the configuration module, which can meet the test items for various types of tests
04 Motor load
Using asynchronous motor/permanent magnet motor as the test motor load, changing the traditional load mode, improving the system's dynamic measurement range and accuracy of torque and speed, improving the loading performance (forward/reverse, reverse drag), and shortening the load response Time, can realize the loading of any load curve, highly simulating the real-time operating conditions of the motor/drive.
05Humanized design
The professional motor test bench is adopted. The fixture has three-dimensional adjustment function, and it is convenient to install and unload and adjust the coaxiality. It can be adapted to the installation of the tested motor of any shape. The system operation adopts the piano table control mode, which can complete all test operations in a single position. layout.
06 Customized testing software
The motor test system test software developed by the Sichuan Chengbang Software R&D team, according to the national standard requirements test items, classifies the software interface and process, reduces repeated tests, and greatly improves the work efficiency of testers. It also has the functions of real-time curve drawing, transient value capture, trend curve drawing and analysis, multi-parameter combination display, qualified judgment, report export and other functions.
RT4000—Servo Motor Test System for Robot—Main Application
●Servo motors for robots
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