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NT4000 - Eddy current retarder test system

Eddy current retarder test system, suitable for retarder brake performance research and test, provide reliable design basis. This system is mainly used to test the braking torque of retarder. And complete the data collection, storage, report form, curve drawing and printing functions. Is to complete the eddy current retarder durability test, development verification test, factory test.
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NT4000 - Eddy current retarder test system - Product background

Summary:

Eddy current retarder test system, suitable for retarder brake performance research and test, provide reliable design basis. This system is mainly used to test the braking torque of retarder. And complete the data collection, storage, report form, curve drawing and printing functions. Is to complete the eddy current retarder durability test, development verification test, factory test.

Bench pictures

Reference standards:

L QC/T789-2007 Automobile Eddy Current Retarder Assembly Performance Requirements and Bench Test Methods

L Mechanical manufacturing system according to GB9061-85

L Electrical system according to GB5226-85

NT4000 - Eddy current retarder test system - Topology

Topology diagram

NT4000 -- Eddy current retarder test system adopts modular and integrated design, the operation part conforms to ergonomic design, and can complete manual/automatic mode control. It is mainly composed of mechanical system, electrical system and upper computer software system.

Mechanical system: mechanical platform, driving motor, inertia wheel set, clamping system, shafting connection part and other equipment.

L Electrical system: drive controller, load controller, sensor (torque, speed, current, voltage, vibration, temperature) real-time data acquisition system, data acquisition, current sensor acquisition, electrical parameter measurement equipment, alarm system and other equipment composition.

L Software system: Upper computer test software is divided into data acquisition and communication module, data acquisition and setting module, data real-time exchange and control module, and data processing module according to the system. By the upper computer according to the test project to complete the test control, data analysis and display, data record and export and other functions.

NT4000 - Eddy current retarder test system - System functions

Basic range and accuracy:

● Recommended power range: 0~100KW power level, supporting other customization of power, speed, torque level;

● Recommended measuring range of output speed: 0~3300r/min;

● Recommended output torque measurement range: 0~ 1000n. m;

● Voltage/current measurement accuracy: ±0.01% of reading + ±0.03% of measuring range;

● Electric basic power measurement accuracy: ±0.03%;

● Speed measurement accuracy: ±1r/min;

● Torque measurement accuracy: ±0.05%F.S;

Experimental items:

L Load torque characteristic test of retarder

L Power characteristic test of retarder

L Temperature rise test of coil of retarder

L Durability test

L Rotor temperature rise test

NT4000 - Eddy current retarder test system - Main features

01 Functional Modularization

The whole design of the platform is adopted, and the modular component combination is adopted inside, which is convenient for the platform combination and maintenance.

02 Advanced means of measurement

Advanced real-time measurement and control system is adopted, including input electrical parameters test, rotational speed torque test, etc. The sampling rate of torque and rotational speed is up to 1000Hz, which meets the requirements of high precision and rapid response of the test system. Moreover, transient data and eigenvalue data are provided to facilitate the comprehensive analysis of test process data by software in the later stage.

The test items are complete

According to the test requirements stipulated by the national standard, the test items can be added or subtracted according to the configuration module, which can meet various type verification test items

04 Motor + inertia wheel energy storage

The asynchronous motor is used to drive the whole shafting and drive the inertia wheel to store energy, which changes the traditional energy storage mode, improves the dynamic measuring range and precision of the system with large torque and high speed, and improves the drive energy reserve.

05 Humanized design

Adopt professional bench design, fixture has quick docking function, and convenient loading and unloading can be adapted to different specimen installation.

Customized test software

The test system test software developed by Sichuan Chengbang software development team designs the software according to the test process, categorizes the software interface and control process, reduces the repetition of tests, and greatly improves the work efficiency of the test personnel. It also has the functions of real-time curve drawing, transient value capture, trend curve drawing and analysis, multi-parameter combination display, qualification determination, report export and so on.

NT4000 - Eddy current retarder test system - main applications

L Eddy current retarder

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